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Graphite based Anode Active Material (AAM) is the largest component by weight of lithium ion batteries and relies on ultra-high purity (99.95%) graphite anode precursor material. Furthermore, battery applications require low levels (less than 50 parts per million, ppm) of impurities such as Fe, Cr, Ni, Si, Ca, SO4, etc. to ensure battery performance (life) and safety.

With the rapid growth of ex-China battery markets, implementation of Critical Raw Material Act in Europe, and Inflation Reduction Act in US, it is paramount to have a low cost, proven, and environmentally superior refining process to produce battery grade graphite. Recognizing this market opportunity, Volt has developed a patent pending (US patent application number 63/696,244) low cost and hydrofluoric acid (HF) fee process which has been proven during bench scale studies.

Selection of a site for a chemical plant is a complex process involving assessment of various factors such as the total cost of production; access to utilities, skilled labour, financial incentives, and renewable power; ease of permitting; connectivity via road, port, and rail; etc. Volt has identified a suitable 33-acre industrial site in Tuscaloosa, Alabama, US for locating the planned natural graphite refinery and processing plant. The site is in the Tuscaloosa County Airport Industrial Park with access to water system, sanitary sewer system, electrical infrastructure, and transportation infrastructure.

US Natural Graphite Anode Plant

Plant Design Study with Worley Ltd

  • 7,500 tonnes per annum expected capacity (125,000 EVs per year)
  • Plant design study to be complete in Summer 2023; start of production in 2026
  • To meet domestic demand, US will need ~980 kTPA graphite anode by 2030

Volt Graphite is Ideal for Li Ion Battery Anode

The Scanning Electron Microscopy images above are of the concentrate-purity Bunyu graphite.

They show pale inclusions attributed to gangue, clearly located either on the surface of larger flakes or on edge planes.

Typically, impurities are embedded as gangue in between flake layers of classic graphite. However, Bunyu flakes are unique in their impurity topography, allowing for easier removal of impurities and therefore lowered processing costs.

JDA and MOU with 24M

  • Memorandum of Understanding (MoU) with 24M provides a pathway for Volt to supply coated spheronised purified graphite (CSPG) directly to 24M licencees such as Volkswagen, Freyr, Kyocera, Fuijifilm.1
  • 24M to promote Volt as the preferred supplier for anode and/or cathode products to 24M’s licencees
  • Joint Development Agreement (JDA) with 24M and American Energy Technologies Company will focus on CSPG and also non-spherical graphite products to enhance lithium-ion battery performance.1
1ASX Announcement 27 October 2022

Natural Graphite Anode

Demand > Supply, 25% Price Increase